RECIPROCATORS:

Automatic spray gun movement system:

Self-supporting carbon steel structure protected with a layer of paint

Motor control via inverter

Electronic remote speed control panel

Safety limit switches, height adjustable

Movement via toothed belt

Self-cleaning sliding guide

Sliding wheels made of anti-friction material

Adjustable position of holders

Electronic control of all functions

 

HORIZONTAL BASES:

System for moving vertical reciprocators in a horizontal plane:

Self-supporting carbon steel structure protected by a layer of paint

 

EXTERNAL CLEANING OF SPRAY GUNS:

The external cleaning of automatic spray guns is performed automatically via blowers installed at the access points of the paint booth, with reciprocator movement facilitated by horizontal conveyor systems.

 

SYSTEM FOR READING PIECES SIZES (VERTICAL / HORIZONTAL AXIS):

The system provides control over the activation and deactivation of spray guns based on product height and inter-product spacing. It also manages the movement and operational speed of the reciprocators, with automatic calculations to optimize synchronization between the conveyor chain speed and reciprocator movement. .

By accurately determining the depth of product entry into the booth, the system automatically adjusts the reciprocator position—moving them closer or farther away—to maintain the optimal distance between the spray guns and the product surface, ensuring consistently high-quality coating results

Advantages:

Optimal guns positioning ensures consistent and stable paint quality over operational periods.

Significant cost savings on powder paint.

Better conductivity through clean hooks.

Eliminates risk of painted products colliding with spray guns.

Extends the service life of high-wear components within the spray guns.

Reduces time required for reciprocator position adjustments.

Minimized maintenance.

Ease of use.

 

POWDER CENTER MODEL "CCRI 18/1"

 

Enables direct suction of powder paint from the factory box or from a dilution container

- coupling for dilution of powder paint in the container

- vibrating table to support the container or factory-packaged powder

- pneumatic support for vertical movement of a group of 10 injectors

- local fluidization system for suction tubes

- powder level control sensor that sends an emergency signal when the powder level drops below or reaches a minimum threshold.

- automatic cleaning system for quick color change.

 

POWDER CENTER MODEL "Tidy Center"

The "Tidy Center" powder center is an ideal solution for rapid color changes while preventing powder dispersion into the environment. Thanks to its dense phase pumps, powder is automatically transferred from factory packaging (bags) into a sealed container at the start of operation and continuously throughout the painting process. This ensures an optimal balance of fresh and recovered powder.

 

 

STRAIN-GAUGE BALANCE:

The device can be built into a powder center (CCRI 18/1 and Tidy Center models). Thanks to the strain gauge positioned directly beneath the powder container, it is possible to monitor and record data on powder paint consumption for each individual lot during the production process.

 

INDUSTRY 4.0 (communication with the management office):

When connected to the corporate network, the powder consumption data from the powder center (modules CCR I 18/1 and Tidy Center) are transmitted directly to the company's control system. In addition to the powder consumption data, other data is also sent: conveyor operation/pause time, number and duration of color changes, etc.

 

BARCODE:

By using a scanner to read barcodes, it is possible to load various "recipes" for each production lot or product and monitor powder consumption. For each new lot or type of product, simply scan the barcode on the part and on the paint can when loading onto the balance, so that the system detected and recognized the desired recipe (previously saved).

The system is suitable for integration into the mod.CCRI 18/1 and Tidy Center powder centers.

 

TRIBOELECTRIC PROBE:

The triboelectric probe (cartridge rupture sensor) is installed directly on the outlet port of the filtration group. This advanced control system allows for an alert (via an acoustic signal) in the event of an anomaly, such as an excess amount of powder in the pipeline itself.

This notification is also given if a worn or defective cartridge filter is found inside the filtration unit.

 

AUTOMATIC DRAINAGE SYSTEM:

The drainage system of the filtration group's container allows for the fully automatic transportation of powder paint (waste) that is no longer used in the working cycle directly into a collection bag, which is then disposed of.

 

FAN INVERTER FOR EXHAUST SYSTEM:

The system allows for calibrating the correct exhaust rate according to the "wear" time of the filters and setting the exhaust rate designed for cleaning cartridge filters at the end of the working shift.